Foundries

Industry Summary

The industry has shown a significant reduction in workforce , at least in the last reported period between 2014 and 2015. Over 1,893 employees lost their job in that period, a loss of -1.5%. The most recent numbers show a total of 1,917 businesses currently operating in the Foundries industry. With OSHA reported accident rates of less than that of the the Primary Metal Manufacturing Industry as a whole, things have been relatively safe over the past five years.

On Friday, December 28th 2018 OSHA reps took a report of a serious accident in Delaware, OH at Liberty Casting Company, Llc. A 72 year old man working as a was killed on the job when the employee was struck by crane while performing maintenance wor
OSHA ID112151.015
Accident Date2018-12-28
Accident DegreeFatality
NarrativeAt 10:00 a.m. on December 28, 2018, and employee and coworker were using an overhead crane to move a piece of equipment that weighed approximately 6-10 tons in order to perform maintenance. The employee was operating the crane with a remote control and was standing next to some large sand molds. The employee was struck by the crane as it moved and was killed.
The accident investigation below was opened on Wednesday, November 8th 2017 by OSHA representitives in Wrightsville, PA which had occured previously at Donsco, Inc.. A 28 year old Machinery maintenance occupation had been injured when the employee's finger was caught by clamp and finger tip was amput
OSHA ID100578.015
Accident Date2017-10-30
Accident DegreeNon Hospitalized injury
NarrativeAt 6:00 p.m. on October 30, 2017, Employee #1 stated that the sand molder on the Redford #3 core machine was making "weird" noises, so he started troubleshooting the machine, including checking the sand magazine for sand. Normal troubleshooting procedure for the machine involves removing fixed guards on the machine and moving machine parts independently by using selector switches on the machine's control panel. To check for sand in the sand magazine, Employee #1 put his right hand on top of the sand magazine while the sand magazine moved forward toward the blow position. The sand magazine has a vertical clamp that comes down on the top of the sand magazine when the sand magazine reaches the blow position. With the selector switch for the vertical clamp set in manual mode, the vertical clamp engages automatically when the sand magazine reaches the limit of the blow position. However, with the selector switch for the vertical clamp set in the automatic mode, the vertical clamp will not engage automatically when the sand magazine reaches the limit of the blow position. The selector switch for the vertical clamp was in the manual setting when Employee# 1 put his right hand on top of the sand magazine to check for sand. When the sand magazine reached the limit of the blow position, the vertical clamp engaged automatically, catching his right middle finger, and resulting in an oblique partial amputation of the distal phalanx on the right middle finger.
OSHA investigators arrived in Kansas City, MO on Monday, October 23rd 2017 and began an accident investigation at Clay And Bailey Manufacturing Company. A 56 year old man working as a Mechanical engineer was injured on the job when the employee fell through roof to concrete floor and sustained m
OSHA ID100142.015
Accident Date2017-10-12
Accident DegreeHospitalized injury
NarrativeAt 11:30 a.m. on October 12, 2017, an employee was repairing a bag-house door on the roof of a warehouse. The employee stepped backwards and a portion of the roof gave way. The employee fell through the roof, struck a hoist, and landed on a concrete floor. The employee sustained a skull fracture, head laceration, and back and shoulder injuries.l

OSHA Inspection Activity

Accident Rate

5 Year Average
22.4
Last 12 Months
0

Reporting Statistics

Inspection Records: 3358
165.9%
Inspection Rate: 10.28
Violation Records:
Accident Records: 222