Iron and Steel Forging

Industry Summary

The industry has shown a significant reduction in workforce , at least in the last reported period between 2014 and 2015. Over 444 employees lost their job in that period, a loss of -1.81%. The most recent numbers show a total of 500 businesses currently operating in the Iron and Steel Forging industry. Over the past 5 years this industry has recorded an accident rate of over 2 times (0% more) the average for the Industry.

OSHA investigators arrived in Erie, PA on Wednesday, August 16th 2017 and began an accident investigation after learning of an incident at Lakeview Forge Company, Llc which had occured on Thursday, August 10th 2017. A 22 year old man working as a Laborer was injured on the job when the employee's fingered amputated while operating a 400 ton mecha
OSHA ID98266.015
Accident Date2017-08-10
Accident DegreeHospitalized injury
NarrativeAt 9:00 a.m. on August 10, 2017, an employee was operating a 400 ton Bliss Coin "Knuckle" mechanical power press. The press was actuated while the employee's right hand was in the point of operation. The employee's right ring and middle fingers were amputated.
The accident investigation below was opened on Thursday, August 10th 2017 by OSHA representitives in Plantsville, CT which had occured previously at The J.J. Ryan Corporation Rex Forge Division. A 39 year old man working as a Millwright was injured on the job when the
OSHA ID98062.015
Accident Date2017-08-09
Accident DegreeHospitalized injury
NarrativeAt approximately 4:30 p.m. on August 9, 2017, a maintenance mechanic was leaning into an operational forge press to investigate why the ingot feed conveyor was not operating properly. The employee stepped onto the foot pedal as he was looking through the machine frame. The press cycled and the employee was struck in the head with a descending forge die. The press operator was nearby and ran to help the employee. Before the operator could reach him, the employee stepped on the foot pedal again and the press cycled a second time, striking his head again. The press operator was able to pull the mechanic free of the machine and summon assistance. The employee suffered skull and face bone fracture and brain trauma. The employee was hospitalized and treated for his injuries.
The accident investigation below was opened on Friday, July 21st 2017 by OSHA representitives in Cleveland, TX after learning of an incident at Western Forge & Flange Co. which had occured on Saturday, July 15th 2017. A 21 year old had been injured when the two employees are injured by flying shards of hot metal
OSHA ID97562.015
Accident Date2017-07-15
Accident DegreeHospitalized injury
NarrativeAt approximately 9:45 a.m. on July 15, 2017, Employee #1 was using tongs to move a piece of red hot metal while Employee #1 operated the forging hammer press. When the ram of the hammer struck the metal part, the part shattered sending shards of hot metal in all directions. One of the shards hit Employee #1 in his abdomen and caused internal organ damage. Employee #2 was also struck, but the shard just grazed his leg, causing a laceration that required 10 stitches to close. Both employees were transported to a medical center. Employee #1 received treatment at the medical center for internal injuries and was then hospitalized. Employee #2 received first aid treatment and sutures to close the leg laceration and was not hospitalized.

OSHA Inspection Activity

Accident Rate

5 Year Average
17.59
Last 12 Months
0

Reporting Statistics

Inspection Records: 590
213.3%
Inspection Rate: 9.28
Violation Records:
Accident Records: 50